Bakers Patters can mill polystyrene replicas of anything or polyurethane foam copies using their own 5 axis cnc milling machine - the largest, dedicated polystyrene milling machine in the country.
For details of polystyrene and polyurethane foam model making please call Bakers Patterns on +44 (0) 1952 216165 or alternatively email info@polystyrenemodels.co.uk.
Bloodhound SCC Land Speed Record Attempt Car


Bloodhound SCC Land Speed Record Attempt Car
Full size body moulds and component pieces in HD grade FRA polystyrene and 35kg PU.
These where used to make a full sized GRP fund raising promotional car.
Captain America: First Avenger
Various prop patterns for GRP moulds. 35kg and 100kg PU. We also milled Captain Americas submarine but had no time to take photos due to the very tight time frame in which we had to work!







Antony Gormley Sculpture Patterns
A small selection of patterns we have CNC milled in 100kg PU board.



3m Tall Polystyrene Hand

3m Tall Polystyrene Hand
HD grade FRA polystyrene with internal steel work and eye bolt.
Hand is suspended above the clients stand at exhibitions.
Matt Smith 'Dr.Who' Head Replica

Matt Smith 'Dr.Who' head replica.
Material and process: CNC'd 100kg model board from laser scan of Matt Smith.
Client: Millenium FX.
Jimmy Armfield and Sir Keith Park Sculptures


Jimmy Armfield and Sir Keith Park sculpture enlargement cores.
Material and process: CNC milled PU modelling foam.
Client: Les Johnson.
Bloodhound SSC Car


Bloodhound SSC world land speed record attempt car patterns and moulds for full size grp promotional vehicle.
Halo:Reach XBox 360 game characters


Halo:Reach XBox 360 game characters live action suit moulding props.
Material and process: CNC milled PU modelling foam.
Client: Artem.
Iron Man Superhero Character Head

Iron Man superhero character head.
Material and process: Moulding pattern CNC milled 100kg PU model board.
Iron Maiden 'Eddie' Head

Iron Maiden 'Eddie' head, 2011 tour stage prop.

Material and process: Moulding pattern CNC milled in HD grade polystyrene.
Client: Millenium FX.
CBeebies Robot


PU foam moulding patterns for giant robot made by Millenium FX for BBC children's TV show.
Material and process: CNC milled polyurethane board.
Client: Millenium FX.
Greek Freedom Fighter

9ft enlargement of existing bronze sculpture. The original sculpture was laser scanned and the pattern created for use in the bronze foundry.
Material and process: Polyurethane board, CNC milling.
Client: Nikolas Kotziamanis.
6.1 metre sculpture of Naomi Campbell for Somerset House Gallery


Based on an original artistic design by fashion photographer Nick Knight, Kev Stenning of Rapido 3D digitally created the 3D computer model from a laser scan of Naomi taken during one of Nick's fashion shoots.
Bakers Patterns then enlarged it to 6.1 metres and milled it in sections to allow entry through the limited door sizes of Somerset House.
Art Direction: Nick Knight
Digital Creation: Rapido 3D
Material and process: Flame retardant polystyrene. Lots of CNC milling!
Client: Somerset House
Lion Wall Plaque and Statue


Enlarged garden ornaments cut in polyurethane foam for concrete moulding.
AC/DC Rock Band Stage Set Train Model Parts
Train parts milled in polystyrene used for fibre glass mould making. Train is the central feature of the latest AC/DC world tour. Finished train made by 2D:3D Limited.



Brian Clough


Les Johnson, sculptor, standing next to sculpture core milled by Bakers Petterns in polyurethane foam. Les applied extra clay to achieve the fine detail he is known for,
Finished bronze scuplture in Nottingham city centre.
Zaha Hadid Architects Hong Kong Sculpture


Left picture: Initial scale concept model.
Right picture: Finished sculpture in Hong Kong.
Polystyrene core milled by Bakers Patterns. GRP coating by AM Structures Ltd.
Rugby Player Models

3.5m rugby players for Twickenham Rugby Club.
Cnc milled polyurethane foam. Computer models designed and generated by Rapido 3D.
Bakers Patterns prestigious clients include Zaha Hadid Architects, Ron Arad Associates, Established & Sons, Amanda Levette Architects, Asylum Models & Effects, Arup, Millenium FX, Shepperton Film Studios, Vigin Atlantic, Bronze Age Foundry, Black Isle Bronze, Pengelly Design and Benjamin Hubert Studio.
Call Bakers Patterns on +44 (0) 1952 216165 or email info@polystyrenemodels.co.uk for details of polystyrene and polyurethane foam model making.
